TPU-CF5 | 5% Carbon Fiber Reinforced Thermoplastic Polyurethane
TPU-CF5 is a durable, semi-flexible thermoplastic composite that blends the high elasticity, abrasion resistance, and chemical stability of Thermoplastic Polyurethane (TPU) with 5% carbon fiber reinforcement. The result is a tough elastomeric material with enhanced stiffness, dimensional stability, and wear resistance—well-suited for dynamic, load-bearing parts that require both flexibility and strength.
This material is engineered for performance across industries that demand resilience to repeated stress, vibration, and environmental exposure. TPU-CF5 is ideal for applications in automotive, robotics, sports equipment, and industrial components where mechanical flexibility must be combined with strength and durability.
Key Advantages of TPU-CF5
Mechanical Strength
Carbon Fiber Content: 5% (Short carbon fiber)
Tensile Strength: ≥ 40 MPa
Elongation at Break: ≥ 200%
Shore Hardness: ~85A
→ Reinforced strength and wear resistance without sacrificing flexibility.
Thermal Performance
Heat Deflection Temperature (HDT): ~80°C
Continuous Use Temperature: Up to 70°C
→ Maintains elasticity and mechanical performance under moderate heat.
Environmental & Chemical Resistance
Moisture Absorption: Low – retains mechanical stability in humid environments
Chemical Resistance: Excellent – resists oils, fuels, greases, and many solvents
→ Long-term durability in harsh operating environments.
Processing Characteristics
Molding Methods: Injection molding, extrusion, 3D filament extrusion
Surface Finish: Smooth or slightly textured depending on fiber orientation
Tooling Requirements: Standard steel tools; moderate flow optimization may be required
Target Applications for TPU-CF5
Automotive
Flexible brackets, vibration-dampening bushings
→ Withstands road stress while offering long service life
Robotics & Automation
Cable carriers, soft gripper supports
→ Combines flex and strength for dynamic mechanical movement
Industrial & Power Tools
Flexible seals, handles, anti-slip components
→ Wear-resistant under cyclic stress and handling environments
Sports & Lifestyle Gear
Protective pads, sole plates, flexible exoskeleton parts
→ Durable comfort and performance with enhanced shape retention
Performance Summary Table
Property |
Value / Description |
Carbon Fiber Content |
5% (Short Carbon Fiber) |
Tensile Strength |
≥ 40 MPa |
Elongation at Break |
≥ 200% |
Shore Hardness |
~85A |
Heat Deflection Temp. |
Approx. 80°C |
Long Term Service Temp. |
Up to 70°C |
Water Absorption |
Low – maintains flexibility and strength |
Chemical Resistance |
Excellent – fuels, oils, greases |
Wear Resistance |
High – abrasion and fatigue resistant |
Processing Methods |
Injection molding, extrusion, 3D printing |
Surface Finish |
Smooth/matte – fiber texture may be subtle |
Dimensional Stability |
Improved – suitable for semi-structural use |