The friction coefficient of PC-CF is lower than that of unreinforced PC due to the presence of carbon fiber, which enhances wear resistance and reduces surface friction. Standard PC has a relatively high friction coefficient, making it prone to surface wear in applications with repeated contact or sliding motion. The addition of carbon fiber in PC-CF improves tribological performance, lowering friction and reducing material degradation over time. This makes PC-CF a better choice for applications requiring lower friction, improved wear resistance, and higher durability under mechanical stress.
High-performance PC-CF20 Composite for Auto Headlight Mounts
PC-CF20 carbon fiber reinforced polycarbonate composite material for auto headlight mounts. High-performance engineering thermoplastic with superior strength, impact resistance and dimensional stability. Ideal for automotive lighting components.
- Model number: PC-CF-BCA2
- Matrix Resin: Polycarbonate (PC)
- Reinforcing Filler: Carbon fiber
- Appearance: Granules
- Grade: Injection/extrusion grade
- Packaging: 25kgs/bag
PC-CF20: The Material That’s Reinventing Auto Headlight Mounts
In the high-stakes world of automotive engineering, every component must earn its keep. Enter PC-CF20—a 20% carbon fiber-reinforced polycarbonate composite that’s turning heads for all the right reasons.
Born from the marriage of high-performance polymer and advanced fiber technology, this material delivers an almost perfect trifecta: minimal weight, serious strength, and unshakeable durability. It’s not just another option—it’s becoming the go-to for critical applications like automotive headlight mounts.
So, What’s the Big Deal About PC-CF20?
Let’s be clear: this is anything but ordinary. PC-CF20 brings an elite strength-to-weight ratio to the table, allowing engineers to slash mass without sacrificing an ounce of robustness.
It scoffs at impacts, handles vibrations with ease, and remains unflinching through wild thermal cycles. Toss in its near-heroic resistance to chemicals, UV degradation, and moisture—what you get is a mount that refuses to fail.
But the real showstopper? Dimensional stability. While metals succumb to corrosion and generic plastics warp under stress, PC-CF20 holds its line. Headlights stay locked in alignment—critical for safety, essential for performance.
Designed to Endure… Everything
Consider the abuse headlight mounts endure: temperature swings, chemical exposure, vibration, and mechanical shock. PC-CF20 isn’t just up to the task—it’s built to dominate in these conditions. Fatigue resistance? Exceptional. This material won’t crack or loosen, mile after mile, year after year.
And then there’s manufacturability. PC-CF20 molds, machines, and finishes with almost artistic flexibility. Complex geometries? No problem. Custom designs? Easily done. This isn’t just a material—it’s an enabler of innovation. Plus, its light weight contributes directly to vehicle efficiency, trimming fuel consumption and emissions almost silently.
Beyond Performance—A Shift in Strategy
It’s not only about doing more—it’s about lasting longer and costing less. With a dramatically extended service life and minimal maintenance needs, PC-CF20 redefines value over time. For automakers focused on the future—whether in EVs, commercial fleets, or consumer vehicles—this composite represents more than a smart choice. It’s a statement.
From concept to road, PC-CF20 is helping shape the next era of automotive design—one headlight mount at a time.
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Strength between PC and PC-CF
The strength of PC-CF is higher than unreinforced PC due to the addition of carbon fiber, which enhances tensile and flexural strength, stiffness, and dimensional stability. While standard PC is known for its high impact resistance and toughness, it lacks the rigidity needed for structural applications. PC-CF, with carbon fiber reinforcement, significantly improves stiffness and load-bearing capacity while maintaining good impact resistance. However, higher carbon fiber content may slightly reduce ductility compared to pure PC. This makes PC-CF an ideal choice for applications requiring greater strength, wear resistance, and stability under mechanical stress.
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Frequently Asked Questions
Carbon (Xiamen) New Material Co., Ltd. aims to provide buyers with "one-stop" worry-free high-quality services. Here you can find all information about carbon fiber engineering plastics. If you still have questions, please send us an email for consultation!
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What are CF Reinforced Thermoplastic Composites?
CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.
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What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?
The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.
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How are CF Reinforced Thermoplastic Composites processed?
Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.
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What industries use CF Reinforced Thermoplastic Composites?
They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.
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How does the carbon fiber content affect the properties of the composites?
Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.
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What are the challenges in using CF Reinforced Thermoplastic Composites?
Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.
