1.220-250MPa tensile strength – Doubles pure PA6 performance
2.9-11GPa flexural modulus – Exceptional structural rigidity
3.195-205C HDT-Withstands high-temperature environments
4.40% lower friction – Superior wear resistance
5.10³-105Ω resistivity-Built-in anti-static protection
Nylon PA6 CF27 is a high-performance engineering plastic composed of nylon 6 (PA6) matrix reinforced with 27% carbon fiber (CF) particles. This composite material significantly enhances mechanical strength, dimensional stability, and heat resistance while maintaining the excellent processing characteristics of the nylon base. The uniform dispersion of carbon fiber particles makes it particularly suitable for complex structural components via injection molding, with wide applications in automotive parts, electronic enclosures, industrial gears, and other fields requiring high strength-to-weight ratios.
Key Performance Characteristics with Data
Enhanced Mechanical Properties: Tensile strength reaches 220-250MPa, ~2x improvement over pure PA6
Superior Rigidity: Flexural modulus of 9-11GPa ensures outstanding dimensional stability
Improved Heat Resistance: Heat deflection temperature (1.82MPa load) increases to 195-205°C
Wear Resistance: 40% lower friction coefficient and 60% reduced wear rate
Electrical Conductivity: Surface resistivity of 10^3-10^5Ω provides anti-static capability
Application Advantages
Automotive Industry: Used in throttle bodies and shift paddles, achieving over 30% weight reduction
Electronics: Ideal for thin-walled connector housings maintaining strength at 0.8mm wall thickness
Industrial Components: Extends gear service life 3-5x while reducing noise by 15dB
Nylon PA6 CF27 demonstrates exceptional value as a cost-effective short carbon fiber reinforcement solution, especially for mass production of precision components. The unique particle reinforcement method delivers balanced performance while significantly reducing manufacturing costs for complex parts.
Conductors < 10⁵ Ω/sq. Antistatic Materials 10⁵ ~ 10¹² Ω/sq. Insulators > 10¹² Ω/sq. Static-Dissipative 10⁶ ~ 10¹¹ Ω/sq. *Key Influencing Factors Humidity: Increased moisture can reduce resistivity (e.g., in polymers). Temperature: Affects carrier mobility (↑ heat may lower semiconductor resistivity). Surface Contamination: Dust/oils alter readings significantly. Additives: Carbon black, metallic fillers can lower resistivity. *Applications Electronics: Antistatic materials (10⁶–10⁹ Ω/sq) prevent electrostatic discharge (ESD). Aerospace: Composites must control resistivity to avoid charge buildup. Medical Devices: Insulating materials (>10¹² Ω/sq) ensure patient safety. *Examples Polypropylene (PP): ~10¹⁶ Ω/sq (excellent insulator). Carbon Fiber Composites: 10³–10⁶ Ω/sq (static dissipation). ESD Flooring: 10⁶–10⁹ Ω/sq.
The table presents key performance data of carbon fiber grades. T300, with a tensile strength of 3530 MPa and a tensile modulus of 230 GPa, has a relatively low tensile elongation at break of 1.5% and a body density of 1.76 g/cm³. As the grade increases, for example, T700S shows an enhanced tensile strength of 4900 MPa compared to T300, while maintaining the same tensile modulus but with a higher elongation at break of 2.1%. T800S and T1000G both have a tensile modulus of 294 GPa, and their tensile strengths are 5880 MPa and 6370 MPa respectively. T1100G stands out with the highest tensile strength of 7000 MPa and a tensile modulus of 324 GPa. Generally, with the increase in product grade, the tensile strength and modulus tend to rise, while the density remains relatively stable around 1.8 g/cm³.
If you want to obtain information such as product specifications, performance, and price, choose a suitable product according to your own needs. Meanwhile, you can ask the manufacturer to provide samples for testing to ensure that the material meets your usage requirements. If you are interested in purchasing this composite material, please contact the manufacturer Carbon (Xiamen) New Material directly.
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What are CF Reinforced Thermoplastic Composites?
CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.
What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?
The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.
How are CF Reinforced Thermoplastic Composites processed?
Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.
What industries use CF Reinforced Thermoplastic Composites?
They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.
How does the carbon fiber content affect the properties of the composites?
Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.
What are the challenges in using CF Reinforced Thermoplastic Composites?
Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.