PA12-CF40 High Performance Additive Manufacturing - Carbon Fiber Compounds Manufacturer | Supplier
PA12-CF40 High Performance Additive Manufacturing - Carbon Fiber Compounds Manufacturer | Supplier
PA12-CF40 High Performance Additive Manufacturing - Carbon Fiber Compounds Manufacturer | Supplier
PA12-CF40 High Performance Additive Manufacturing - Carbon Fiber Compounds Manufacturer | Supplier
PA12-CF40 High Performance Additive Manufacturing - Carbon Fiber Compounds Manufacturer | Supplier
PA12-CF40 high performance additive manufacturing

PA12-CF40 is a high performance Polyamide 12 composite reinforced with 40% short carbon fiber, offering exceptional strength, stiffness, thermal resistance, and dimensional stability. Ideal for structural and load-bearing components, it provides a lightweight alternative to metals in demanding automotive, aerospace, industrial, and electronic applications.

  • Model number: PA12-CF-BCA4
  • Matrix Resin: Polyamide12 (Nylon12) (PA12)
  • Reinforcing Filler: Carbon fiber
  • Appearance: Granules
  • Grade: Injection/extrusion grade
  • Packaging: 25kgs/bag
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PA12-CF40 | 40% Carbon Fiber Reinforced Polyamide 12

PA12-CF40 is a high strength, high-stiffness engineering thermoplastic that integrates the excellent chemical resistance, low moisture absorption, and inherent flexibility of Polyamide 12 (PA12) with a robust 40% short carbon fiber reinforcement. Designed for extreme mechanical and thermal performance, this advanced composite offers exceptional tensile and flexural strength, dimensional stability, and fatigue resistance—making it ideal for structural components in automotive, aerospace, machinery, and electronics industries.

The high carbon fiber content forms a dense internal reinforcement structure that significantly increases the material’s load bearing capacity, rigidity, and thermal deflection properties, while still offering a substantial weight reduction compared to metals. PA12-CF40 is a reliable substitute for aluminum or other lightweight metals in demanding applications where strength to weight ratio and long term durability are critical.

Key Advantages of PA12-CF40

Mechanical Strength

Carbon Fiber Content: 40% (Short carbon fiber)

Tensile Strength: ≥ 120 MPa

Flexural Strength: ≥ 170 MPa

Impact Strength: ≥ 11 kJ/m²
→ Reinforced for heavy duty applications, PA12-CF40 resists deformation, fatigue, and failure under prolonged or cyclic loads.

Thermal Performance

Heat Deflection Temperature (HDT): ~175°C

Continuous Use Temperature: Up to 110°C
→ Ideal for hot zones in engine compartments, industrial machinery, or thermal enclosures.

Environmental & Chemical Resistance

Moisture Absorption: Extremely low – excellent dimensional control in wet, humid, or outdoor conditions

Chemical Resistance: Excellent against automotive fluids, fuels, industrial oils, and solvents
→ Suitable for chemically aggressive and fluctuating environments.

Processing Characteristics

Molding Methods: Injection molding, extrusion

Surface Finish: Matte, uniform texture – some visible fiber pattern possible due to high CF content

Tooling Requirements: Hardened steel tools recommended; use moderate shear rates and uniform temperature control to maintain fiber integrity

Target Applications for PA12-CF40

Automotive:

Structural mounts and brackets near engines

Battery and inverter enclosures in EVs

Under-hood sensor housings
→ Delivers high mechanical strength with reduced weight and excellent heat resistance.

Aerospace:

Load bearing interior and equipment mounts

Precision enclosures for avionics systems
→ High fatigue resistance with excellent dimensional stability under vibration and thermal stress.

Industrial Machinery:

Structural machine parts and mechanical couplings

High-wear components such as bushings, wear plates, and gears
→ Capable of supporting heavy dynamic loads under extended operation.

Electronics & Power Tools:

Reinforced frames for rugged electronic systems

High impact resistant casings for handheld or outdoor devices
→ Strong, thermally stable, and durable under mechanical and environmental stress.

Sports & Outdoor Gear:

Drone arms, sporting goods frames, protective gear components
→ Maximizes performance through stiffness, strength, and weight savings.

Performance Summary Table

Property Value / Description
Carbon Fiber Content 40% (Short Carbon Fiber)
Tensile Strength ≥ 120 MPa
Flexural Strength ≥ 170 MPa
Notched Impact Strength ≥ 11 kJ/m²
Heat Deflection Temp. Approx. 175°C
Long Term Service Temp. Up to 110°C
Water Absorption Very Low – Excellent dimensional stability
Chemical Resistance Excellent – Oils, fuels, solvents
Wear Resistance Very High – Ideal for high-load, moving parts
Processing Methods Injection molding, extrusion
Surface Finish Matte, some fiber pattern possible
Dimensional Stability Outstanding – For high-precision structural parts

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Thermal Stability of PA12-CF

PA12-CF composites exhibit significantly enhanced thermal stability compared to standard PA12 due to the incorporation of carbon fiber. As the carbon fiber content increases, the material's ability to withstand elevated temperatures improves, allowing it to maintain mechanical properties in high-temperature environments. This enhanced heat deflection temperature makes PA12-CF suitable for applications that require reliable performance under thermal stress. The superior thermal stability ensures that components made from PA12-CF can operate effectively in demanding conditions, thereby expanding their usability across various industries, including automotive and aerospace. The combination of lightweight characteristics and improved heat resistance positions PA12-CF as an excellent choice for applications that prioritize both strength and thermal performance.

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The tensile strength of PA12 significantly improves with the addition of carbon fiber. Starting with a baseline strength, each increment of carbon fiber content enhances the material’s strength substantially. As the percentage of carbon fiber increases, the overall tensile strength of the composite material rises, showcasing the effectiveness of carbon fiber reinforcement in enhancing mechanical properties. This trend highlights the potential for developing high-performance materials suitable for demanding applications across various industries.

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Frequently Asked Questions

Carbon (Xiamen) New Material Co., Ltd. aims to provide buyers with "one-stop" worry-free high-quality services. Here you can find all information about carbon fiber engineering plastics. If you still have questions, please send us an email for consultation!

  • How can I contact the manufacturer of a product that interests me?

    When you find a product you are interested in, you can contact the manufacturer directly by sending an email and we will get back to you as soon as possible.

  • How do I find the products that interest me?

    All you need to do is enter the keyword, product name in the search window and press the Enter key on your keyboard. Your search results page will then be displayed. You can also search within the product category pages on the home page. Each category is divided into subcategories, allowing you to refine your search and find products that interest you.

  • Where will I find a buying guide?

    Please contact our after-sales service directly and we will provide you with a comprehensive operating guide.

  • What are CF Reinforced Thermoplastic Composites?

    CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.

  • What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?

    The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.

  • How are CF Reinforced Thermoplastic Composites processed?

    Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.

  • What industries use CF Reinforced Thermoplastic Composites?

    They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.

  • How does the carbon fiber content affect the properties of the composites?

    Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.

  • What are the challenges in using CF Reinforced Thermoplastic Composites?

    Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.

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