PA6&PA66 CF60 Nylon CF Masterbatches for Injection Molding Parts
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60% carbon fiber reinforcement
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Tensile strength 380 MPa
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Heat deflection temperature 255°C
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Flexural strength 420 MPa
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Wear resistance 5x improvement
- Manufacturer: Carbon New Material
- OEM/ODM: Acceptable
- Color: Black
- Free samples: ≤10kg
- MOQ: 100kg
- Port: Xiamen
- Model: PA6&PA66-CF-BCA2
- Fillers: SCF
Material Overview
PA6&PA66 CF60 is a high-performance nylon carbon fiber masterbatch, composed of a nylon 6 and nylon 66 blended matrix with 60% carbon fiber reinforcement. This Nylon CF Masterbatches exhibits excellent mechanical strength and thermal stability, specifically designed for injection molding processes to meet the performance requirements of high-end engineering components.
Key Characteristics of PA6&PA66 CF60
1: Enhanced Mechanical Properties With 60% carbon fiber content, the material achieves a tensile strength of 380 MPa and a flexural strength exceeding 420 MPa, representing a 300% improvement over unreinforced nylon. This Nylon CF Masterbatches is particularly suitable for manufacturing high-load structural parts.
2: Excellent Thermal Performance The heat deflection temperature reaches 255°C (under 1.82 MPa conditions), with the coefficient of thermal expansion reduced to 0.8×10⁻⁵/°C, ensuring dimensional stability in high-temperature environments. PA6&PA66 CF60 maintains excellent performance across a wide temperature range.
3: Wear and Fatigue Resistance The friction coefficient is lower than 0.15, and wear volume is only 1/5 that of pure nylon. Nylon CF Masterbatches demonstrates exceptional fatigue resistance under cyclic loading, extending service life by more than three times.
Application Areas
This material is widely used in automotive components, industrial gears, sports equipment structural parts, mechanical transmission components, and other fields, particularly suitable for engineering applications requiring lightweight, high strength, and high temperature resistance.
PA6&PA66 CF60 Application Case
In automotive engine peripheral components, PA6&PA66 CF60 is used to manufacture turbocharger intake manifolds. Compared to traditional metal materials, it reduces weight by 50%, improves heat resistance by 40%, and shortens production cycles by 30%. This Nylon CF Masterbatches successfully addresses deformation issues of plastic components in high-temperature environments, making it the preferred material for lightweight design.
Surface Resistivity Comparison
Conductors < 10⁵ Ω/sq. Antistatic Materials 10⁵ ~ 10¹² Ω/sq. Insulators > 10¹² Ω/sq. Static-Dissipative 10⁶ ~ 10¹¹ Ω/sq. *Key Influencing Factors Humidity: Increased moisture can reduce resistivity (e.g., in polymers). Temperature: Affects carrier mobility (↑ heat may lower semiconductor resistivity). Surface Contamination: Dust/oils alter readings significantly. Additives: Carbon black, metallic fillers can lower resistivity. *Applications Electronics: Antistatic materials (10⁶–10⁹ Ω/sq) prevent electrostatic discharge (ESD). Aerospace: Composites must control resistivity to avoid charge buildup. Medical Devices: Insulating materials (>10¹² Ω/sq) ensure patient safety. *Examples Polypropylene (PP): ~10¹⁶ Ω/sq (excellent insulator). Carbon Fiber Composites: 10³–10⁶ Ω/sq (static dissipation). ESD Flooring: 10⁶–10⁹ Ω/sq.
Get to Know Carbon Fibers
The table presents key performance data of carbon fiber grades. T300, with a tensile strength of 3530 MPa and a tensile modulus of 230 GPa, has a relatively low tensile elongation at break of 1.5% and a body density of 1.76 g/cm³. As the grade increases, for example, T700S shows an enhanced tensile strength of 4900 MPa compared to T300, while maintaining the same tensile modulus but with a higher elongation at break of 2.1%. T800S and T1000G both have a tensile modulus of 294 GPa, and their tensile strengths are 5880 MPa and 6370 MPa respectively. T1100G stands out with the highest tensile strength of 7000 MPa and a tensile modulus of 324 GPa. Generally, with the increase in product grade, the tensile strength and modulus tend to rise, while the density remains relatively stable around 1.8 g/cm³.
How to Buy?
If you want to obtain information such as product specifications, performance, and price, choose a suitable product according to your own needs. Meanwhile, you can ask the manufacturer to provide samples for testing to ensure that the material meets your usage requirements. If you are interested in purchasing this composite material, please contact the manufacturer Carbon (Xiamen) New Material directly.
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Frequently Asked Questions
Carbon (Xiamen) New Material Co., Ltd. aims to provide buyers with "one-stop" worry-free high-quality services. Here you can find all information about carbon fiber engineering plastics. If you still have questions, please send us an email for consultation!
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How can I contact the manufacturer of a product that interests me?
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Where will I find a buying guide?
Please contact our after-sales service directly and we will provide you with a comprehensive operating guide.
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What are CF Reinforced Thermoplastic Composites?
CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.
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What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?
The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.
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How are CF Reinforced Thermoplastic Composites processed?
Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.
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What industries use CF Reinforced Thermoplastic Composites?
They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.
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How does the carbon fiber content affect the properties of the composites?
Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.
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What are the challenges in using CF Reinforced Thermoplastic Composites?
Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.
