Abrasion Resistance PPA-CF20-PTFE Granule Raw Materials - Carbon Fiber Compounds Manufacturer | Supplier
Abrasion Resistance PPA-CF20-PTFE Granule Raw Materials - Carbon Fiber Compounds Manufacturer | Supplier
Abrasion Resistance PPA-CF20-PTFE Granule Raw Materials - Carbon Fiber Compounds Manufacturer | Supplier
Abrasion Resistance PPA-CF20-PTFE Granule Raw Materials - Carbon Fiber Compounds Manufacturer | Supplier
Abrasion Resistance PPA-CF20-PTFE Granule Raw Materials

1.20%CF+15%PTFE-Synergistic wear-resistant system
2.0.12 friction -Near-metal bearing performance
3.155MPa strength -Structural rigidity maintained
4.3.5MPa.m/s PV-High-load wear resistance
5.0.6% shrinkage – Precision molding guaranteed

  • Manufacturer: Carbon New Material
  • OEM/ODM: Acceptable
  • Color: Black
  • Free samples: ≤10kg
  • MOQ: 100kg
  • Port: Xiamen
  • Model: PPA-CF-BCA2
  • Fillers: SCF
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Abrasion-Resistant PPA-CF20-PTFE Composite Overview

PPA-CF20-PTFE is a polyphthalamide (PPA)-based composite material containing 20% carbon fiber and 15% PTFE wear-resistant additives, specifically designed for high-wear applications. Utilizing a triple synergistic enhancement technology (fiber reinforcement + solid lubrication + matrix modification), this material maintains PPA’s excellent mechanical properties while reducing the friction coefficient to 0.12 and improving wear resistance by 8×, making it ideal for precision-molded dynamic friction components such as bearings and gears.

Key Performance Data Categories

  1. Ultra-Wear Resistance

    • Wear volume (Taber test) <5mg/1000r, 85% lower than pure PPA

    • Dynamic friction coefficient: 0.10-0.15, comparable to bronze bearings

  2. Enhanced Mechanical Properties

    • Tensile strength: 155MPa | Flexural modulus: 9GPa (80% base strength retained)

    • PV limit (dry friction): 3.5MPa·m/s, surpassing most engineering plastics

  3. Chemical Stability

    • Fuel/oil resistance (1000h immersion): >90% strength retention

    • Acid/alkali resistance (pH1-14): surface erosion rate <0.1mm/year

  4. Processing Advantages

    • Melt flow rate: 25g/10min (310°C/5kg), suitable for complex thin-wall injection molding

    • Molding shrinkage: 0.4-0.6%, superior dimensional stability vs. conventional wear-resistant materials

With its unique PTFE microsphere encapsulation technology (10-20μm particle size) and carbon fiber orientation design, PPA-CF20-PTFE has been successfully applied in mass production of automotive steering system wear-resistant bushings.

Surface Resistivity Comparison

Conductors < 10⁵ Ω/sq.
Antistatic Materials 10⁵ ~ 10¹² Ω/sq.
Insulators > 10¹² Ω/sq.
Static-Dissipative 10⁶ ~ 10¹¹ Ω/sq.
*Key Influencing Factors
Humidity: Increased moisture can reduce resistivity (e.g., in polymers).
Temperature: Affects carrier mobility (↑ heat may lower semiconductor resistivity).
Surface Contamination: Dust/oils alter readings significantly.
Additives: Carbon black, metallic fillers can lower resistivity.
*Applications
Electronics: Antistatic materials (10⁶–10⁹ Ω/sq) prevent electrostatic discharge (ESD).
Aerospace: Composites must control resistivity to avoid charge buildup.
Medical Devices: Insulating materials (>10¹² Ω/sq) ensure patient safety.
*Examples
Polypropylene (PP): ~10¹⁶ Ω/sq (excellent insulator).
Carbon Fiber Composites: 10³–10⁶ Ω/sq (static dissipation).
ESD Flooring: 10⁶–10⁹ Ω/sq.

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Get to Know Carbon Fibers

The table presents key performance data of carbon fiber grades. T300, with a tensile strength of 3530 MPa and a tensile modulus of 230 GPa, has a relatively low tensile elongation at break of 1.5% and a body density of 1.76 g/cm³.
As the grade increases, for example, T700S shows an enhanced tensile strength of 4900 MPa compared to T300, while maintaining the same tensile modulus but with a higher elongation at break of 2.1%. T800S and T1000G both have a tensile modulus of 294 GPa, and their tensile strengths are 5880 MPa and 6370 MPa respectively. T1100G stands out with the highest tensile strength of 7000 MPa and a tensile modulus of 324 GPa. Generally, with the increase in product grade, the tensile strength and modulus tend to rise, while the density remains relatively stable around 1.8 g/cm³.

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How to Buy?

If you want to obtain information such as product specifications, performance, and price, choose a suitable product according to your own needs. Meanwhile, you can ask the manufacturer to provide samples for testing to ensure that the material meets your usage requirements.
If you are interested in purchasing this composite material, please contact the manufacturer Carbon (Xiamen) New Material directly.

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CFRTPs stands for Carbon Fiber Reinforced Thermoplastic Composites. These are advanced materials that combine the strength and stiffness of carbon fiber with the processability and toughness of thermoplastic resins. They offer high strength-to-weight ratio, good impact resistance, and can be molded into complex shapes using various processing methods. CFRTPs find applications in a wide range of industries such as aerospace, automotive, sports equipment, and electronics.  Please click here to get to learn more.

 

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Frequently Asked Questions

Carbon (Xiamen) New Material Co., Ltd. aims to provide buyers with "one-stop" worry-free high-quality services. Here you can find all information about carbon fiber engineering plastics. If you still have questions, please send us an email for consultation!

  • How can I contact the manufacturer of a product that interests me?

    When you find a product you are interested in, you can contact the manufacturer directly by sending an email and we will get back to you as soon as possible.

  • How do I find the products that interest me?

    All you need to do is enter the keyword, product name in the search window and press the Enter key on your keyboard. Your search results page will then be displayed. You can also search within the product category pages on the home page. Each category is divided into subcategories, allowing you to refine your search and find products that interest you.

  • Where will I find a buying guide?

    Please contact our after-sales service directly and we will provide you with a comprehensive operating guide.

  • What are CF Reinforced Thermoplastic Composites?

    CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.

  • What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?

    The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.

  • How are CF Reinforced Thermoplastic Composites processed?

    Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.

  • What industries use CF Reinforced Thermoplastic Composites?

    They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.

  • How does the carbon fiber content affect the properties of the composites?

    Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.

  • What are the challenges in using CF Reinforced Thermoplastic Composites?

    Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.

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