PPA-CF60 is a high-performance polyphthalamide (PPA) reinforced with 60% short carbon fibers, offering exceptional stiffness (~23–25 GPa), high tensile strength (~230–245 MPa), and outstanding thermal resistance (HDT ≥ 300 °C). Ideal for replacing metal in structural parts exposed to high loads, heat, and chemicals.
PPA-CF60 Lightweight Structural Components
- Model number: PPA-CF-BCA6
- Matrix Resin: Personal Package Archive (PPA)
- Reinforcing Filler: Carbon fiber
- Appearance: Granules
- Grade: Injection/extrusion grade
- Packaging: 25kgs/bag
PPA-CF60 | 60% Carbon Fiber Reinforced Polyphthalamide
PPA-CF60 is an ultra high-performance, semi crystalline engineering thermoplastic reinforced with 60% short carbon fibers. This exceptionally high carbon fiber content delivers extreme stiffness, tensile strength, and dimensional stability, targeting applications where metal replacement is critical in highly demanding mechanical, thermal, and chemical environments.
With 60% fiber loading, PPA-CF60 exhibits even greater mechanical performance than PPA-CF50, offering near metal rigidity and minimal thermal expansion, while maintaining the excellent heat and chemical resistance inherent to polyphthalamide (PPA). It is ideal for structural components exposed to long term stress, elevated temperatures, and chemically aggressive settings.
Core Performance Highlights
Mechanical Properties
Carbon Fiber Content: 60% (short chopped fibers, very high density)
Tensile Strength: ~230–245 MPa
Flexural Modulus: ~23–25 GPa
Elongation at Break: ~0.3–0.5%
Notched Izod Impact: ~20–30 J/m
The ultra high fiber loading yields maximum stiffness and load bearing capacity — ideal for the most extreme structural and mechanical demands.
Thermal Resistance
Heat Deflection Temperature (HDT): ≥ 300 °C
Continuous Use Temperature: Up to 260 °C
Exceptional thermal performance, supporting long term use in high temperature environments such as engine systems, EV power modules, and industrial equipment.
Environmental & Chemical Durability
Moisture Absorption: ~0.03–0.06% — extremely low, maintains critical tolerances
Chemical Resistance: Excellent — highly resistant to fuels, oils, acids, bases, coolants, and industrial solvents
Maintains mechanical integrity and dimensional control in aggressive environments, even over extended service life.
Processing & Manufacturing
Molding Method: Injection molding
Surface Finish: Matte to textured — visible carbon fiber is typical
Tooling Requirements: Requires hardened, abrasion resistant steel molds due to very high fiber content
Processing Notes: Flowability is significantly lower than CF50 — precise mold design and optimized processing parameters are essential for fiber alignment and performance.
Target Applications
Automotive & Mobility
Structural mounts, engine carriers, electric drive supports
Designed for metal replacement in extreme mechanical and thermal conditions.
Electronics & Electrical
Motor supports, battery housings, structural EMI/RFI enclosures
Maintains structural rigidity and EMI shielding in harsh, high heat environments.
Industrial Equipment
Load frames, actuator mounts, precision pump housings
Performs under constant load and aggressive chemical exposure with minimal deformation.
Performance Summary Table
| Property | Value / Description |
|---|---|
| Carbon Fiber Content | 60% (Short Carbon Fiber Reinforced) |
| Tensile Strength | ~230–245 MPa |
| Flexural Modulus | ~23–25 GPa |
| Elongation at Break | ~0.3–0.5% |
| Notched Izod Impact | ~20–30 J/m |
| Heat Deflection Temp. | ≥ 300 °C |
| Continuous Use Temp. | Up to 260 °C |
| Moisture Absorption | ~0.03–0.06% — ultra-low, excellent dimensional control |
| Chemical Resistance | Excellent — fuels, oils, acids, bases, solvents |
| Wear Resistance | Extremely high — for heavy load and friction areas |
| Processing Method | Injection molding |
| Surface Finish | Matte/textured — visible fiber common |
| Dimensional Stability | Outstanding — ultra-low creep and expansion |
If you want to get more information about PPA-CF60, you can visit our Youtube.
Strength between PPA and PPA-CF
PPA-CF (carbon fiber reinforced) offers significantly higher mechanical strength and rigidity compared to standard PPA. The addition of carbon fiber enhances tensile strength, flexural strength, and wear resistance, making PPA-CF more suitable for heavy loads and extreme environments. While standard PPA is suitable for medium-load and conventional applications, PPA-CF provides superior performance for more demanding industrial conditions.
Related Product
Nylon PPA CF30 PTFE Raw Mat...
High Temp Nylon CF PPA Raw ...
Wear-resistant CF60 PPA Com...
High Strength PPA CF30 Comp...
High Temp Nylon PPA CF30 Pl...
PPA CF30 30% Carbon Fiber P...
Frequently Asked Questions
Carbon (Xiamen) New Material Co., Ltd. aims to provide buyers with "one-stop" worry-free high-quality services. Here you can find all information about carbon fiber engineering plastics. If you still have questions, please send us an email for consultation!
-
How can I contact the manufacturer of a product that interests me?
When you find a product you are interested in, you can contact the manufacturer directly by sending an email and we will get back to you as soon as possible.
-
How do I find the products that interest me?
All you need to do is enter the keyword, product name in the search window and press the Enter key on your keyboard. Your search results page will then be displayed. You can also search within the product category pages on the home page. Each category is divided into subcategories, allowing you to refine your search and find products that interest you.
-
Where will I find a buying guide?
Please contact our after-sales service directly and we will provide you with a comprehensive operating guide.
-
What are CF Reinforced Thermoplastic Composites?
CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.
-
What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?
The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.
-
How are CF Reinforced Thermoplastic Composites processed?
Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.
-
What industries use CF Reinforced Thermoplastic Composites?
They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.
-
How does the carbon fiber content affect the properties of the composites?
Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.
-
What are the challenges in using CF Reinforced Thermoplastic Composites?
Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.
