PPS-CF-30 is an advanced high-performance composite material that integrates PPS polymer with 30% carbon fiber reinforcement, boasting outstanding mechanical strength and thermal stability:
*160MPa tensile strength (nearly 3 times higher than pure PPS)
*15GPa flexural modulus, making it ideal for high-stress structural applications
*260°C HDT (over 40% improvement in heat resistance compared to standard PPS)
PPS CF is an advanced pellet composite designed for Fused Granulate Fabrication (FGF) 3D printing, combining polyphenylene sulfide (PPS) with carbon fiber reinforcement. This high-performance material delivers superior mechanical properties, including tensile strength exceeding 100 MPa and a flexural modulus of 8+ GPa, significantly outperforming standard PPS. Its optimized 2-4mm granular form ensures excellent flowability for high-speed extrusion processes.
PPS CF: Performance Advantages & Industrial Applications
With its high carbon fiber content, PPS CF offers critical benefits such as ultra-low shrinkage (<0.2%) and an exceptional heat deflection temperature (HDT) above 220°C. Combined with extrusion rates of up to 1.5 kg/h, this makes PPS CF the ideal choice for demanding applications, including aerospace components, automotive functional parts, and industrial tooling, where thermal stability, lightweighting, and structural strength are essential.
PPS CF is an advanced engineering thermoplastic composite based on polyphenylene sulfide (PPS) polymer reinforced with carbon fibers. This high-performance material offers an excellent balance of mechanical strength and thermal stability, with a typical density of 1.6g/cm³. Its superior heat resistance (continuous use up to 220°C) and chemical inertness make it particularly suitable for demanding applications in aerospace, automotive, and industrial components where durability under extreme conditions is critical.
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What are CF Reinforced Thermoplastic Composites?
CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.
What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?
The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.
How are CF Reinforced Thermoplastic Composites processed?
Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.
What industries use CF Reinforced Thermoplastic Composites?
They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.
How does the carbon fiber content affect the properties of the composites?
Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.
What are the challenges in using CF Reinforced Thermoplastic Composites?
Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.