PPS CF20 for Fire-Safe Applications
PPS CF20: Advanced Flame-Retardant Composite
PPS-CF-20 blends PPS with 20% carbon fiber, delivering UL94 V-0 flame resistance (LOI≥48%), 270°C HDT, and 230-250MPa strength. With 35% better stiffness than PA66 and superior chemical resistance, it’s ideal for aerospace, automotive, and industrial uses. Available in pellets for molding/extrusion.
- Model Number: PPS-CF-BCA2
- Matrix Resin: Polyphenylene Sulfide (PPS)
- Reinforcing Filler: Carbon Fiber (20%)
- Appearance: Black Granules
- O Packaging: 25kgs/bag
PPS CF20 Fiber Reinforced Polyphenylene Sulfide Composite
Engineered for Extreme Performance: 1.Toughened 2.Wear-Resistant 3. Flame-Retardant
Key Advantages
1.Ultra-High Strength: 20% carbon fiber loading delivers ≥120% higher tensile strength vs. standard PPS, with impact resistance ≥75 kJ/m² (ASTM D256).
2.Superior Wear Resistance: Ultra-low friction coefficient (<0.8×10⁻⁶ mm³/N·m wear rate), ideal for high-abrasion components.
3.Aerospace-Grade Flame Retardancy: UL94 V-0 certified at 0.8mm thickness, with oxygen index ≥48% (FAA-compliant 125s flame spread).
Aerospace Performance Data
1.30% weight reduction vs. aluminum alloys (e.g., Airbus A320neo bracket applications)
2.Continuous service at 220°C with <2% deformation (ISO 75-1, 1.8MPa)
3.60% longer fatigue life in EN 6072 vibration tests vs. PPS-CF10
Applications
1. Aerospace: Engine covers, cable brackets, UAV structural parts
2.Automotive: High-temp bearings, EV battery housings
3. Industrial: Wear plates, chemical pump gears
Why Choose PPS CF20?
1.Custom pellet sizing (2-4mm standard)
2. Molding/3D printing optimized
3. Full material certifications (ISO, FAA, RoHS)
What is PPS CF20?
PPS -CF-20 is a high-performance carbon fiber reinforced thermoplastic composite combining polyphenylene sulfide (PPS) resin with 20% carbon fiber, delivering exceptional strength-to-weight ratio, superior heat resistance (continuous service up to 220°C/428°F), excellent chemical resistance, and inherent flame retardancy (UL94 V0 rated). Ideal for demanding aerospace, automotive, and industrial applications, it offers 60% higher fatigue resistance and 30% weight reduction versus metal components while maintaining outstanding dimensional stability. Available in pellet form for injection molding or extrusion processes.
What are the advantages of PPS- CF-20?
PPS-CF-20 is a high-performance carbon fiber reinforced composite offering exceptional strength-to-weight ratio (50% lighter than aluminum), superior heat resistance (continuous service to 220°C/428°F - 3x better than standard plastics), and outstanding chemical resistance to fuels and solvents. Its inherent UL94 V0 flame retardancy and excellent dimensional stability make it ideal for demanding aerospace, automotive and industrial applications where thermal and mechanical performance are critical.
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Frequently Asked Questions
Carbon (Xiamen) New Material Co., Ltd. aims to provide buyers with "one-stop" worry-free high-quality services. Here you can find all information about carbon fiber engineering plastics. If you still have questions, please send us an email for consultation!
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Where will I find a buying guide?
Please contact our after-sales service directly and we will provide you with a comprehensive operating guide.
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What are CF Reinforced Thermoplastic Composites?
CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.
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What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?
The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.
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How are CF Reinforced Thermoplastic Composites processed?
Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.
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What industries use CF Reinforced Thermoplastic Composites?
They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.
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How does the carbon fiber content affect the properties of the composites?
Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.
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What are the challenges in using CF Reinforced Thermoplastic Composites?
Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.
