Wear-resistant Grade PA66&PA6 CF40 Plastic Pellets
1: 80% lower wear rate than standard nylon
2: 320 MPa high tensile strength capacity
3: 380 MPa excellent flexural strength performance
4: 250°C heat deflection temperature rating
5: 0.12-0.15 low friction coefficient range*
- Manufacturer: Carbon New Material
- OEM/ODM: Acceptable
- Color: Black
- Free samples: ≤10kg
- MOQ: 100kg
- Port: Xiamen
- Model: PA6&PA66-CF-BCT4
- Fillers: SCF
Material Overview
Plastic Pellets PA6&PA66 CF40 are wear-resistant grade high-performance nylon composite materials, using a blend of nylon 6 and nylon 66 as the matrix, with 40% carbon fiber reinforcement and wear-resistant modifiers. This innovative Plastic Pellets technology fully utilizes the reinforcement effect of carbon fiber and the wear resistance of nylon alloy, reducing wear rate by 80% compared to unreinforced nylon, providing perfect solutions for engineering applications requiring high wear resistance.
Main Properties of Plastic Pellets
1: Excellent Wear Resistance
Wear volume is only 0.8mg/1000 revolutions, 80% lower than unreinforced nylon. PA6&PA66 CF40 exhibits excellent wear characteristics under both dry and lubricated conditions.
2: Outstanding Mechanical Strength
Tensile strength 320 MPa, flexural strength 380 MPa, elastic modulus 28,000 MPa. PA6&PA66 CF40 maintains excellent deformation resistance while providing high rigidity.
3: Good Heat Resistance
Heat deflection temperature (1.82 MPa) reaches 250°C, with continuous service temperature of 180°C. PA6&PA66 CF40 maintains good mechanical properties in high-temperature environments.
4: Low Friction Coefficient
Friction coefficient is only 0.12-0.15. PA6&PA66 CF40 is particularly suitable for high-speed moving parts, significantly reducing energy consumption and noise.
Main Applications
Mainly used in mechanical guides, industrial gears, bearing cages, automotive transmission components, conveyor system parts, and other fields, especially suitable for applications requiring high wear resistance and low friction coefficient.
Application Case of Plastic Pellets
In industrial gearbox applications, PA6&PA66 CF40 replaces traditional metal gears. Test data shows: 55% weight reduction, 75% lower wear volume, and 3 times longer service life. This innovative Plastic Pellets solution successfully meets the wear resistance and weight reduction requirements of heavy equipment transmission systems.
Surface Resistivity Comparison
Conductors < 10⁵ Ω/sq. Antistatic Materials 10⁵ ~ 10¹² Ω/sq. Insulators > 10¹² Ω/sq. Static-Dissipative 10⁶ ~ 10¹¹ Ω/sq. *Key Influencing Factors Humidity: Increased moisture can reduce resistivity (e.g., in polymers). Temperature: Affects carrier mobility (↑ heat may lower semiconductor resistivity). Surface Contamination: Dust/oils alter readings significantly. Additives: Carbon black, metallic fillers can lower resistivity. *Applications Electronics: Antistatic materials (10⁶–10⁹ Ω/sq) prevent electrostatic discharge (ESD). Aerospace: Composites must control resistivity to avoid charge buildup. Medical Devices: Insulating materials (>10¹² Ω/sq) ensure patient safety. *Examples Polypropylene (PP): ~10¹⁶ Ω/sq (excellent insulator). Carbon Fiber Composites: 10³–10⁶ Ω/sq (static dissipation). ESD Flooring: 10⁶–10⁹ Ω/sq.
Get to Know Carbon Fibers
The table presents key performance data of carbon fiber grades. T300, with a tensile strength of 3530 MPa and a tensile modulus of 230 GPa, has a relatively low tensile elongation at break of 1.5% and a body density of 1.76 g/cm³. As the grade increases, for example, T700S shows an enhanced tensile strength of 4900 MPa compared to T300, while maintaining the same tensile modulus but with a higher elongation at break of 2.1%. T800S and T1000G both have a tensile modulus of 294 GPa, and their tensile strengths are 5880 MPa and 6370 MPa respectively. T1100G stands out with the highest tensile strength of 7000 MPa and a tensile modulus of 324 GPa. Generally, with the increase in product grade, the tensile strength and modulus tend to rise, while the density remains relatively stable around 1.8 g/cm³.
How to Buy?
If you want to obtain information such as product specifications, performance, and price, choose a suitable product according to your own needs. Meanwhile, you can ask the manufacturer to provide samples for testing to ensure that the material meets your usage requirements. If you are interested in purchasing this composite material, please contact the manufacturer Carbon (Xiamen) New Material directly.
Related Product
PA66-CF10 for automotive ap...
PA66-CF50: Advanced Carbon ...
PA6&PA66-CF20 Raw Mate...
Plastic PA66 CF Raw Materia...
Heat-resistant PA66-CF20 ma...
PA66-CF20 Enhanced Nylon &#...
Frequently Asked Questions
Carbon (Xiamen) New Material Co., Ltd. aims to provide buyers with "one-stop" worry-free high-quality services. Here you can find all information about carbon fiber engineering plastics. If you still have questions, please send us an email for consultation!
-
How can I contact the manufacturer of a product that interests me?
When you find a product you are interested in, you can contact the manufacturer directly by sending an email and we will get back to you as soon as possible.
-
How do I find the products that interest me?
All you need to do is enter the keyword, product name in the search window and press the Enter key on your keyboard. Your search results page will then be displayed. You can also search within the product category pages on the home page. Each category is divided into subcategories, allowing you to refine your search and find products that interest you.
-
Where will I find a buying guide?
Please contact our after-sales service directly and we will provide you with a comprehensive operating guide.
-
What are CF Reinforced Thermoplastic Composites?
CF Reinforced Thermoplastic Composites are materials where carbon fibers are incorporated into a thermoplastic matrix. They combine the strength and stiffness of carbon fibers with the processability and recyclability of thermoplastics. For instance, they are used in automotive parts like bumper beams.
-
What are the benefits of CF Reinforced Thermoplastic Composites over traditional composites?
The key benefits include faster production cycles, easier recyclability, and better impact resistance. They also offer design flexibility. An example is in the manufacturing of consumer electronics casings where complex shapes can be achieved more easily.
-
How are CF Reinforced Thermoplastic Composites processed?
Common processing methods include injection molding, extrusion, and compression molding. Injection molding is widely used for mass production. For example, in the production of small components for the medical industry.
-
What industries use CF Reinforced Thermoplastic Composites?
They are utilized in aerospace, automotive, medical, and sports equipment industries. In aerospace, they can be found in interior components. In the medical field, they might be used in prosthetics.
-
How does the carbon fiber content affect the properties of the composites?
Higher carbon fiber content generally leads to increased strength and stiffness but may reduce ductility. A moderate content is often balanced for specific applications. For example, a higher content might be preferred in structural parts of a race car.
-
What are the challenges in using CF Reinforced Thermoplastic Composites?
Challenges include higher material costs, complex processing equipment requirements, and ensuring uniform fiber dispersion. Issues with adhesion between the fibers and the matrix can also arise. An example is in achieving consistent quality in large-scale production.
