Short CF Thermoplastic Composites, or chopped carbon fiber thermoplastic composites, have the following performance characteristics: 1. High strength and stiffness: The incorporation of chopped carbon fibers greatly improves the mechanical properties of the thermoplastic matrix, making them suitable for applications demanding strong structural support. 2. Excellent fatigue resistance: They can endure repeated loading and unloading without significant performance deterioration, essential for components under cyclic stresses. 3. Good impact resistance: The combination of carbon fibers and the thermoplastic matrix enables absorption and dissipation of energy upon impact, lowering the risk of failure. 4. Good thermal stability: They can retain their mechanical properties at high temperatures, suitable for applications in high-heat environments. 5. Enhanced dimensional stability: They have low shrinkage and warpage during processing and in-service, ensuring consistent and precise part dimensions. 6. Lightweight: Compared to traditional metal materials, they provide comparable or superior mechanical performance while being lightweight, beneficial in weight-sensitive applications like aerospace and automotive.
Applications in various fields: 1. Aerospace Industry: They are used in aircraft components such as wing structures, fairings, and interior parts where high strength-to-weight ratio and durability are crucial. 2. Automotive Sector: Applied in car bodies, chassis, and engine components to reduce weight and improve fuel efficiency while maintaining structural integrity. 3. Electronics: Utilized in manufacturing lightweight and durable casings for electronic devices. 4. Sports Equipment: Found in the production of high-performance sports gear like bicycle frames, tennis rackets, and golf clubs. 5. Medical Devices: Used for creating lightweight and strong prosthetics and medical equipment. 6. Industrial Machinery: Incorporated into parts of industrial machinery where resistance to wear and high mechanical strength are required. 7. Consumer Goods: Can be seen in products like luggage and furniture for enhanced durability and lightweight design.
PPS-CF60 is a high performance thermoplastic reinforced with 60% carbon fiber, offering exceptional stiffness, strength, and dimensional stability. Designed for extreme environments, it withstands continuous use up to 250 °C, resists aggressive chemicals, and replaces metal in structural, high load, and high temperature applications. Ideal for aerospace, automotive, and industrial components…
Learn MorePPS-CF50 is an ultra high strength, semi crystalline thermoplastic composite reinforced with 50% carbon fiber. It offers exceptional stiffness, thermal resistance, and dimensional stability, making it ideal for replacing metals in high-load, high-temperature, and chemically aggressive environments. Designed for the most demanding applications, PPS-CF50 delivers long-term structural performance in automotive,…
Learn MorePPS-CF40 is a high strength, carbon fiber reinforced thermoplastic containing 40% carbon fiber, offering exceptional stiffness, thermal stability (up to 230 °C), and chemical resistance. Ideal for replacing metals in high-load, high-heat applications requiring dimensional precision and long term durability.
Learn MorePPS-CF30 is a high performance, carbon fiber reinforced thermoplastic offering exceptional strength, thermal stability, and chemical resistance. With 30% carbon fiber content, it delivers outstanding stiffness and dimensional accuracy, making it an ideal metal replacement for demanding structural applications in high-heat and chemically aggressive environments.
Learn MorePPS-CF20 is a high performance engineering thermoplastic reinforced with 20% carbon fiber, offering outstanding mechanical strength, thermal stability, and chemical resistance. Compared to lower carbon-filled variants, PPS-CF20 provides enhanced stiffness, dimensional stability, and wear resistance—making it ideal for structural components in automotive, industrial, and electronic applications operating under high temperature,…
Learn MorePPS-CF10 is a high performance engineering thermoplastic reinforced with 10% carbon fiber, offering a strong balance of mechanical strength, thermal stability, and chemical resistance. Ideal for medium-to-high demand applications, it delivers enhanced stiffness and dimensional stability while maintaining excellent resistance to heat, moisture, and aggressive chemicals.
Learn MorePPS-CF5 is a high performance thermoplastic reinforced with 5% carbon fiber, offering a balanced combination of chemical resistance, thermal stability (HDT ~260 °C), and mechanical strength (≥ 90 MPa tensile). Ideal for medium-load applications in automotive, electronics, and industrial environments, it delivers enhanced stiffness and dimensional stability without sacrificing processability or durability in…
Learn More1. Tensile Strength:60MPa,40% stronger than standard ABS. 2. Heat Resistance:105℃ HDT,withstands elevated temperatures. 3. Antistatic Property:106-10°Ω/sqresists ESD effectively. 4. Flexural Modulus: 4.5GPa,reduces deformation under load.
Learn MorePP CF20 Materials combine the lightweight, chemical-resistant properties of PP with the enhanced strength and stiffness provided by carbon fiber, making it ideal for functional prototypes and end-use parts in automotive, aerospace, and industrial applications.
Learn MorePP-CF30 granules are tailored for FGF-printed large-format components requiring lightweight durability, such as: *Automotive: Jigs, fixtures, and non-structural body panels. *Aerospace: Tooling and cabin interior prototypes. *Industrial: Custom pallets and robotic end-effectors.
Learn MoreModified Polycarbonate PC CF20 for FGF: 1️⃣ Tensile Strength: ~120 MPa (vs. ~65 MPa for neat PC) 2️⃣ Heat Resistance (HDT): ~145°C (vs. ~130°C for standard PC) 3️⃣ Shrinkage/Warpage: 0.3% (vs. 1.2% for unfilled PC) 4️⃣ Shear Viscosity: 30% lower than neat PC (improves FGF flow) *Ideal for large-format 3D printing with high strength & stability.*
Learn MoreTPU-CF60 is an ultra rigid thermoplastic polyurethane composite reinforced with 60% short carbon fiber, offering exceptional stiffness, tensile strength, and thermal resistance—ideal for structural components requiring high mechanical performance, dimensional stability, and chemical durability in demanding environments.
Learn MoreIt has excellent tensile and bending strength and can withstand large external forces. It can enhance the stability of the structure and improve collision safety.
It has a high elastic modulus and good rigidity. In the aerospace field, it helps to reduce weight while ensuring the shape stability of components.
It is lighter, which helps to reduce the weight of the overall structure. Applied in sports equipment, such as bicycle frames, it makes it easier for athletes to control.
It can withstand repeated loads and stresses without being easily damaged. In mechanical transmission components, it prolongs the service life.
It has a high resistance to chemical substances and environmental factors. Suitable for chemical equipment to reduce damage caused by corrosion.
It can still maintain its performance in high-temperature environments. It can be used in high-temperature working scenarios such as engine components.
It performs well in some applications that require electrical conductivity. For example, the shell of electronic equipment.
It can be manufactured through various processes such as injection molding and extrusion. To meet the needs of different shapes and sizes.
It has the characteristic of recyclability and reuse, which is in line with environmental protection requirements. It helps to reduce the generation of waste.
Carbon (Xiamen) New Material Co., Ltd., a shining pearl in the field of carbon fiber modified materials, is driven by technological innovation and has distinct product characteristics: light weight, high strength, excellent performance; customized production, flexible to meet diverse needs; environmentally friendly technology, leading the trend of green manufacturing. Modern production lines ensure high efficiency and stability, and are the trusted choice of the industry.
R&D laboratories, the cradle of technological innovation, gather top talents and precision equipment. Here, every fantastic idea is carefully nurtured, and through countless experiments and tests, theories are transformed into practical applications. In the brightly lit space, researchers are exploring the unknown day and night, promoting technological progress, and bringing disruptive solutions to society.
Carbon (Xiamen) New Material Co., Ltd. aims to provide buyers with "one-stop" worry-free high-quality services. Here you can find all information about carbon fiber engineering plastics. If you still have questions, please send us an email for consultation!
1: What is the main advantage of Chopped CF Thermoplastic Composites over traditional materials?
Chopped CF Thermoplastic Composites offer a combination of high strength, lightweight, and good resistance to fatigue and impact. They are also easier to process and recycle compared to some traditional materials.
2: How does the cost of Chopped CF Thermoplastic Composites compare to other composites?
The cost can vary depending on factors such as the quality and quantity of carbon fibers used. Generally, they may be more expensive than some common composites initially, but their superior performance and potential for reduced manufacturing costs in the long run can offset the higher upfront expense.
3: Can Chopped CF Thermoplastic Composites be used in extreme temperature environments?
They have good thermal stability and can perform well in a wide range of temperatures. However, the specific temperature limits depend on the type of thermoplastic matrix and the amount of carbon fiber reinforcement.
4: Are Chopped CF Thermoplastic Composites electrically conductive?
Yes, they can have some level of electrical conductivity depending on the composition and arrangement of the carbon fibers.
5: How difficult is it to machine Chopped CF Thermoplastic Composites?
Machining can be challenging due to their high strength and hardness. Specialized tools and techniques are often required, but advancements in processing methods are making it more manageable.
6: Do Chopped CF Thermoplastic Composites have any environmental benefits?
They are more recyclable than many other composite materials, reducing waste and the environmental impact. Also, their lightweight nature leads to lower energy consumption during transportation.
7: What types of bonding methods are suitable for joining parts made of Chopped CF Thermoplastic Composites?
Adhesive bonding, welding, and mechanical fastening methods can be used. The choice depends on the specific application and design requirements.
8: Can Chopped CF Thermoplastic Composites be colored?
Yes, they can be colored using specialized dyes or coatings without significantly affecting their properties.
9: How long is the lifespan of products made from Chopped CF Thermoplastic Composites?
With proper design and maintenance, they can have a long lifespan, often outlasting similar products made from traditional materials.
10: Are there any limitations to the size and shape of components that can be made from Chopped CF Thermoplastic Composites?
While they offer considerable design flexibility, very large or complex shapes may pose manufacturing challenges. However, continuous advancements in processing technologies are expanding the possibilities.
11: Which do common representatives of Chopped CF Thermoplastic Composites include?
1. Carbon Fiber Reinforced Polyamide (CFPA) has good mechanical, heat and chemical stability. 2. Carbon Fiber Reinforced Polyester (CFPET) has decent wear, heat and chemical resistance. 3. Carbon Fiber Reinforced Polyimide (CFPI) composites are high-performance prepreg tapes due to polyimide's high heat and chemical resistance. 4. Carbon Fiber Reinforced Polycarbonate (CFPC) has excellent mechanical, heat and corrosion resistance, used in high-performance manufacturing. 5. Continuous Fiber Reinforced Polyphenylene Sulfide (PPS-CF/UD), made by melt impregnation, has multiple advantages and is used in automotive, aerospace, etc. for various parts.